Product Description:
The fully automatic water softener comes equipped with a
comprehensive automatic control system, and can be customized as
either a single or dual tank system to suit user requirements. The
system operates automatically, with one tank serving as the primary
unit while the other acts as a backup. As soon as the primary tank
reaches its set water production capacity, it automatically enters
into a regeneration mode, and the backup tank takes over the
operation. The entire softening system operates seamlessly in a
fully automatic mode, and the operation of the softening tank
includes various process stages such as: running, backwashing,
brine suction, ion exchange, forward flushing, and standby.
Raw water flows through the resin tank which contains ion exchange
resin and is equipped with an automatic control valve. The
exchangeable ions Na+ in the resin undergo a process of ion
exchange with the cations (Ca2+, Mg2+) present in the water,
resulting in the water hardness of the softener outlet being
≤0.03mmol/L. The controller automatically initiates the
regeneration process when the system reaches the set flow rate. The
main steps involved in the regeneration process are as follows:
- Backwashing: The water is directed upward through the bottom
distributor to flush and loosen the resin bed, while simultaneously
removing accumulated suspended particles from the resin surface.
- Brine Suction Regeneration: A saturated brine solution is injected
into the resin tank through a brine injector after being diluted to
a concentration of 5-8%. The brine solution flows downward through
the deactivated resin bed, regenerating the resin and restoring its
original exchange capacity.
- Exchange: The exchange process consists of two stages. In the first
stage, after the regeneration liquid is injected, there is still
some regeneration brine in the upper space of the resin tank that
has not participated in the regeneration process. To fully utilize
this brine, clean water with the same flow rate as the regeneration
liquid is used to thoroughly regenerate the uninvolved brine
through the resin bed, which is referred to as the exchange stage.
In the second stage, the regeneration waste liquid in the resin
pores is displaced from the resin bed.
- Forward Flushing: The purpose of the forward flushing process is to
completely remove the residual regeneration waste liquid from the
resin bed and clean it until the water meets the required
standards.
| Project Name | | Unit | 1T/H | 2T/H | 4T/H | 6T/H | 8T/H | 10T/H | 12T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | 0.2-0.3 |
| Water production | T/H | 0.8-1.2 | 1.8-2.2 | 3.8-4.2 | 5.7-6.2 | 7-9 | 9-11 | 11-13 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | | | | | | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅200 | ∅300 | ∅360 | ∅420 | ∅420 | ∅520 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | | | | 1500 | 1800 | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | DN20 | DN40 | DN50 | DN125 | DN150 |
| Valve body | mm | DN20 | DN25 | | | |
| Flow meter | | L/H | 60 | 100 | 100 | 160 | 160 | 160 | 400 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 225*650 | 315*650 | 315*650 | 410*650 | 410*650 | 460*730 | 890*800 | |
| Purchase from outside | | | | | | | | | | |
Features:
Benefits of Our System
Our system offers a multitude of benefits for your facility. One of
the most significant advantages is our high level of automation.
With our automated processes, you can increase productivity and
reduce errors in your water treatment operations.
Furthermore, our system provides stable water quality through our
advanced filtration and treatment methods. Achieving and
maintaining water quality standards is crucial, and our system’s
reliability ensures that your facility consistently meets
regulatory requirements.
In addition to its effectiveness, our system is also highly
efficient. It can process large amounts of water while minimizing
waste and maximizing output. This efficiency translates into lower
energy consumption, reducing your facility’s energy costs and
contributing to a more sustainable future.
Last but not least, our system has low operating costs. The high
efficiency levels mentioned earlier and our minimal maintenance
requirements ensure that your expenses are minimized over time.
- High automation level
- Stable water quality
- High efficiency
- Low energy consumption
- Low operating costs
Our system is designed to optimize your water treatment operations,
from reliable and stable water quality to lowered costs and more
sustainable practices. Make the investment in our system today, and
experience these benefits for yourself.
Technical Parameters:
Automatic Control with Simple and Reliable Operation
Our automatic control system provides a simple yet reliable way to
operate our water softening equipment. You can trust that the
system will work effectively without any complicated or confusing
steps.
Strong Adaptability
Our water softening equipment has strong adaptability and can
effectively soften water with high hardness up to ≤15mmol/L. With a
single pass, the residual hardness can be reduced to ≤0.03mmol/L.
This allows our customers to enjoy better quality water without any
extra effort or expense.
Short Regeneration Time and Low Consumption
Our equipment also has a short regeneration time, low resin
consumption, and low salt consumption. The water quality remains
stable and operating costs are kept low for our customers.
Compact and Lightweight Equipment
Our equipment has a lightweight design with a compact and rational
structure. It requires a small footprint and can fit into tight
spaces without sacrificing efficiency and effectiveness.
Simple Installation
The complete water softening machine is delivered from the factory,
and installation is simple. Only the inlet and outlet pipes and
power supply need to be connected to start water production. Our
customers can enjoy high-quality water without undergoing a
complicated installation process.
Applications:
The automatic water softener is a versatile device that is commonly
used to treat the circulating makeup water in a wide range of
equipment and systems. This includes but is not limited to steam
boilers, hot water boilers, heat exchangers, steam condensers, air
conditioning systems and direct-fired equipment and systems.
In addition to its use in these industrial processes, the automatic
water softener is also widely used for domestic water treatment. It
is also used to treat industrial water in a variety of sectors,
including food, electroplating, pharmaceuticals, chemicals,
printing and dyeing, textiles, and electronics.
The water hardness of a given system can be significantly reduced
by the use of single-stage or multi-stage water softeners. This
helps to ensure that the water produced by the system is safe and
meets the required quality standards. In fact, water softeners are
often used as pre-treatment for desalination systems, further
highlighting their importance in ensuring the availability of clean
water for various industrial and domestic applications.
