Product Description:
The fully automatic water softener comes equipped with a
comprehensive automatic control system that can be customized as a
single-tank or dual-tank system according to user requirements. The
entire system operates automatically, with one tank in use while
the other serves as a backup.
When the operating tank reaches the set water production capacity,
it automatically goes into regeneration mode, and the backup tank
takes over the operation. The entire softening system operates in a
fully automatic mode, and the operation of the softening tank
includes several process stages: running, backwashing, brine
suction, ion exchange, forward flushing, and standby.
The raw water flows through the resin tank containing ion exchange
resin, which is equipped with an automatic control valve. The
exchangeable ions Na+ in the resin undergo ion exchange with the
cations (Ca2+, Mg2+) in the water, resulting in the water hardness
of the softener outlet being ≤0.03mmol/L.
When the system reaches the set flow rate, the controller
automatically initiates the regeneration process. The main steps
involved are as follows:
- Backwashing: Water is directed upward through the bottom
distributor to flush and loosen the resin bed, simultaneously
removing accumulated suspended particles from the resin surface.
- Brine Suction Regeneration: Saturated brine solution is injected
into the resin tank through the brine injector after dilution to a
concentration of 5-8%. The brine solution flows downward through
the deactivated resin bed, regenerating the resin and restoring its
original exchange capacity.
- Exchange: The exchange process consists of two steps. In the first
step, after the regeneration liquid is injected, there is still
some regeneration brine in the upper space of the resin tank that
has not participated in the regeneration process. To fully utilize
this brine, clean water with the same flow rate as the regeneration
liquid is used to thoroughly regenerate the uninvolved brine
through the resin bed. This step is called exchange. In the second
step, the regeneration waste liquid in the resin pores is displaced
from the resin bed.
- Forward Flushing: The purpose of forward flushing is to completely
remove the residual regeneration waste liquid from the resin bed
and clean it until the water meets the required standards.
| Project Name | | Unit | 1T/H | 10T/H | 25T/H | 35T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 9-11 | 23-27 | 32-38 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | ∅650 | ∅750 | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅420 | ∅640 | ∅760 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | 1800 | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | | DN65 | DN65 | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | | | | | | | |
| Flow meter | | L/H | 60 | 160 | 400 | 600 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 410*650 | 640*750 | 640*750 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | | 800L | 1000L | 1500 | 2000 | | | |
Features:
Our product boasts a high level of automation, ensuring a
streamlined process. The stable water quality produced by our
system guarantees consistent output quality, which leads to fewer
rejections and less waste. Our technology is also highly efficient,
maximizing the output while minimizing the resources needed.
In addition, our system consumes low amounts of energy, making it
both cost-effective and environmentally friendly. With less energy
being used, there is a significant reduction in operating costs,
which translates into savings for our customers.
Technical Parameters:
Automatic control with simple and reliable operation.
The equipment is designed with automatic control that ensures
simple and reliable operation. This feature reduces the need for
manual intervention, which, in turn, reduces the risk of human
error.
Strong adaptability, capable of softening water with high hardness
up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a single pass.
The equipment is highly adaptable and can soften water with high
hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a
single pass. This means that it can effectively remove impurities
from the water, resulting in cleaner and clearer water for use.
Short regeneration time, low resin consumption, low salt
consumption, stable water quality, and low operating costs.
The equipment also has a short regeneration time, low resin
consumption, and low salt consumption, which make it highly
efficient. Additionally, it is designed to ensure stable water
quality, thereby reducing operating costs.
Lightweight equipment with a compact and rational design, requiring
a small footprint.
The equipment is lightweight and has a compact and rational design,
which means that it requires a small footprint. This is
particularly important for small spaces where there is limited room
for installation.
The complete machine is delivered from the factory, and
installation is simple. Only the inlet and outlet pipes and power
supply need to be connected to start water production.
Installation is simple and straightforward, with the complete
machine delivered from the factory. Only the inlet and outlet pipes
and power supply need to be connected to start water production.
This makes the equipment easy to use and maintain.
Applications:
The circulating makeup water in various systems such as steam
boilers, hot water boilers, heat exchangers, steam condensers, air
conditioning systems, and direct-fired equipment and systems
requires treatment to enhance their performance. One of the
effective and widely used treatments is the automatic water
softener.
In addition to these systems, automatic water softeners are also
preferred for domestic water treatment. They are extensively used
in various industrial sectors such as food, electroplating,
pharmaceuticals, chemicals, printing and dyeing, textiles, and
electronics. This is because it helps in the efficient treatment of
hard water content commonly present in these sectors.
The automatic water softener's basic function is to reduce the
water hardness produced in these systems through single-stage or
multi-stage softening processes. It effectively eliminates the hard
water's minerals and other impurities that can create problems such
as scale buildup, corrosion, and damage to heat transfer surfaces.
Furthermore, it is also used as pre-treatment for scale reduction
in desalination systems.
