Product Description:
The fully automatic water softener comes with a comprehensive
automatic control system and can be customized as a single-tank or
dual-tank system based on user requirements. The system operates
automatically, with one tank in use while the other serves as a
backup. When the operating tank reaches the set water production
capacity, it automatically goes into regeneration mode, and the
backup tank takes over the operation.
The entire softening system operates in a fully automatic mode, and
it includes several stages of the softening tank process like
running, backwashing, brine suction, ion exchange, forward
flushing, and standby.
In the process of softening water, the raw water flows through the
resin tank containing ion exchange resin that features an automatic
control valve. In the resin tank, exchangeable ions Na+ in the
resin undergo ion exchange with cations like Ca2+ and Mg2+ in the
water. This exchange results in the water hardness of the softener
outlet being ≤0.03mmol/L.
Once the system reaches the set flow rate, the controller
automatically initiates the regeneration process. The process
involves four major steps:
- Backwashing: Water is directed upward through the bottom distributor to flush
and loosen the resin bed. In this process, accumulated suspended
particles from the resin surface are simultaneously removed.
- Brine Suction Regeneration: Saturated brine solution diluted to a concentration of 5-8% is
injected into the resin tank via a brine injector. The brine
solution flows downward through the deactivated resin bed,
regenerating the resin and restoring its original exchange
capacity.
- Exchange: The exchange process consists of two steps. In the first step,
clean water with the same flow rate as the regeneration liquid is
used to thoroughly regenerate any uninvolved brine through the
resin bed. This step is called exchange. In the second step, the
regeneration waste liquid in the resin pores is displaced from the
resin bed.
- Forward Flushing: The purpose of forward flushing is to completely remove the
residual regeneration waste liquid from the resin bed and clean it
until the water meets the required standards.
| Project Name | | Unit | 1T/H | 2T/H | 4T/H | 6T/H | 8T/H | 10T/H | 20T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | 0.2-0.3 |
| Water production | T/H | 0.8-1.2 | 1.8-2.2 | 3.8-4.2 | 5.7-6.2 | 7-9 | 9-11 | 18-22 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | | | | | ∅650 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅200 | ∅300 | ∅360 | ∅420 | ∅420 | ∅640 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | | | | 1500 | 1800 | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | DN20 | DN40 | DN65 | DN125 | DN150 |
| Valve body | mm | DN20 | DN25 | | | |
| Flow meter | | L/H | 60 | 100 | 100 | 160 | 160 | 160 | 400 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 225*650 | 315*650 | 315*650 | 410*650 | 410*650 | 640*750 | 890*800 | |
| Purchase from outside | | | | | | | | 800L | | |
Features:
The automation level of our system is very high. This means that
many of the functions are automated, which can save time and reduce
human error.
In addition, our system boasts a stable water quality. This is
important because it ensures that the water is safe and free of
contaminants.
Furthermore, our system has a high efficiency. This means that it
can effectively process water at a fast rate while maintaining its
high quality.
Moreover, our system has low energy consumption. This is beneficial
because it reduces our environmental impact and can help save on
energy costs.
Lastly, our system has low operating costs. This can help save on
overall expenses and make our system a cost-effective solution for
water treatment.
Technical Parameters:
Product Features
Our product comes equipped with a host of features to ensure
hassle-free operation and efficient water softening.
1. Simple and Reliable Operation
The automatic control system allows for easy operation while
ensuring reliable performance.
2. Strong Adaptability
Our water softener is capable of handling water with high levels of
hardness - ≤15mmol/L - and can reduce residual hardness to
≤0.03mmol/L in a single pass, making it ideal for a variety of
applications.
3. Low Operating Costs
We have designed our water softener to consume low resins and
salts, while delivering stable water quality and requiring minimal
regeneration time. This helps to keep operating costs low for our
customers.
4. Compact Design
Our water softener is a lightweight equipment with a compact and
rational design, which requires only a small footprint. This makes
it ideal for use in homes, offices and industrial settings where
space is at a premium.
5. Easy Installation
The complete machine comes from the factory, and installation is
simple - only the inlet and outlet pipes and power supply need to
be connected to start water production. This helps get our
customers started quickly and with minimal fuss.
Applications:
The Versatility of Automatic Water Softeners
The automatic water softener is a highly useful device that
provides an effective solution for the treatment of circulating
makeup water in various steam boilers, hot water boilers, heat
exchangers, steam condensers, air conditioning systems and
direct-fired equipment and systems. Its usefulness however extends
beyond industrial settings as it is also employed in domestic water
treatment.
Single-stage or multi-stage water softeners are used to
significantly reduce the hardness of the produced water. This makes
the water softening equipment ideal for sectors such as food,
electroplating, pharmaceuticals, chemicals, printing and dyeing,
textiles, electronics, as well as pre-treatment for desalination
systems. The automatic water softener is an essential tool in
achieving the desired quality of water needed for each specific
use.
