Product Description:
Fully Automatic Water Softener
The fully automatic water softener comes equipped with a
comprehensive automatic control system that can be customized
according to user requirements. It can operate as a single-tank or
dual-tank system.
The system operates fully automatically, where one tank is used
while the other serves as a backup. When the operating tank reaches
the set water production capacity, it goes into regeneration mode,
and the backup tank takes over the operation. The system includes
several process stages that operate automatically. These stages
include running, backwashing, brine suction, ion exchange, forward
flushing, and standby.
The raw water flows through the resin tank, which contains ion
exchange resin and an automatic control valve. The exchangeable
ions undergo ion exchange, resulting in soft water with a hardness
of ≤0.03mmol/L. Once the system reaches the set flow rate, the
regeneration process begins.
The regeneration process involves several steps which are as
follows:
- Backwashing: Water is directed upward through the bottom distributor to loosen
the resin bed, and to remove accumulated suspended particles from
the resin surface.
- Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through
the brine injector after dilution to a concentration of 5-8%. The
brine solution flows downward through the deactivated resin bed,
regenerating the resin.
- Exchange: This process includes two steps. Firstly, clean water is used to
regenerate the residual brine, and secondly, regeneration waste
liquid is displaced from the resin bed.
- Forward Flushing: This process helps to remove the residual regeneration waste
liquid from the resin bed, leaving the water meeting the required
standards.
| Project Name | | Unit | 1T/H | 2T/H | 4T/H | 6T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | 0.2-0.3 |
| Water production | T/H | 0.8-1.2 | 1.8-2.2 | 3.8-4.2 | 5.7-6.2 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | | | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅200 | ∅300 | ∅360 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | DN20 | DN40 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | DN25 | | | |
| Flow meter | | L/H | 60 | 100 | 100 | 160 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | |
| Total weight of equipment | | KG | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 225*650 | 315*650 | 315*650 | 760*800 | 890*800 | |
| Purchase from outside | | | | | | | | |
Features:
High levels of automation are a key aspect of our system. All of
the crucial processes are highly automated and can be controlled
remotely, ensuring that your system is running smoothly at all
times. This automation also helps to reduce the chances of errors
or problems occurring, as we have implemented strict protocols and
checks to ensure that everything runs correctly.
Our system is designed to maintain stable water quality, which is
critical for many industrial processes. We use sophisticated
sensors and algorithms to keep the water clean and free from
contaminants, ensuring that your operations can run smoothly
without any interruptions or delays.
High efficiency is another crucial feature of our system. We have
designed it to maximize productivity and minimize wasted resources,
enabling you to achieve your goals with minimum effort. Our system
also uses advanced techniques to reduce water consumption, which
can help you save money on your utility bills.
Low energy consumption and low operating costs are key selling
points of our system. We have designed it to be energy-efficient,
using innovative technologies to reduce power consumption without
sacrificing performance. This means that you can run your
operations without having to worry about high energy bills or
operating costs.
Technical Parameters:
Below are the revised contents:
1. Automatic control with simple and reliable operation.
The system includes an automated control system with a
user-friendly interface for easy operation. The system is designed
to ensure reliable and consistent performance.
2. Strong adaptability, capable of softening water with high
hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a
single pass.
The softening system features a strong adaptability suitable for
softening water with high hardness levels of up to 15mmol/L to
residual hardness of less than 0.03mmol/L in one pass.
3. Short regeneration time, low resin consumption, low salt
consumption, stable water quality, and low operating costs.
The system features a short regeneration time, low resin
consumption, and low salt consumption. The system also has a stable
water quality, which reduces operating costs and ensures the
effective and efficient use of the system.
4. Lightweight equipment with a compact and rational design,
requiring a small footprint.
The system has a lightweight and compact design, which requires
minimal space for installation. The system has a rational design
that simplifies its operation and maintenance.
5. The complete machine is delivered from the factory, and
installation is simple. Only the inlet and outlet pipes and power
supply need to be connected to start water production.
The complete system is delivered from the factory, which simplifies
installation. Only the inlet and outlet pipes and power supply are
required to start water production. The installation process is
simple, and customers can do it themselves or with minimal
assistance from a professional.
Applications:
The automatic water softener serves as a vital solution for the
circulating makeup water in different applications such as steam
boilers, hot water boilers, heat exchangers, steam condensers, air
conditioning systems, and direct-fired equipment and systems. Its
versatility in different sectors has made it a go-to treatment
solution for various industrial water treatments. It's also used in
residential water treatment systems.
The use of automatic water softeners is beneficial in different
industries such as food processing, pharmaceuticals, chemical
manufacturing, printing and dyeing, electronics, and textile
industries. This technology provides a cost-effective and efficient
approach to water treatment and pre-treatment in desalination
systems.
The hardness of water produced can result in the buildup of
minerals and cause the equipment to malfunction or cause clogging,
which can be costly and time-consuming to repair. The automatic
water softeners treat water, reducing the hardness of produced
water and mitigating the challenges that come with hard water. This
process helps extend the lifespan of the equipment and reduces
maintenance costs.
The automatic water softener technology can handle both
single-stage or multi-stage water softening requirements. The
treated water improves the quality of water and equipment
performance. With this technology, industries can continue to enjoy
optimal equipment performance.
