Product Description:
The fully automatic water softener is a sophisticated system that
comes equipped with a comprehensive automatic control system. Users
can avail of the liberty to choose between a single-tank or a
dual-tank system according to their requirements. The automatic
system in place ensures that one tank is operational while the
other one serves as a backup.
The regeneration process begins once the operating tank reaches the
set water production capacity. The backup tank takes over the
operation as the first tank enters into regeneration mode. The
softening system operates entirely in an automatic mode and
includes several process stages that include running, backwashing,
brine suction, ion exchange, forward flushing, and standby.
The raw water passes through the resin tank, which has an ion
exchange resin and an automatic control valve. The exchangeable
ions Na+ present in the resin undergo ion exchange with the cations
(Ca2+, Mg2+) present in the water. This process ensures that the
water hardness of the softener outlet is ≤0.03mmol/L.
The controller initiates the regeneration process automatically
when the system reaches the set flow rate. The regeneration process
consists of four essential steps that are backwashing, brine
suction regeneration, exchange, and forward flushing.
- Backwashing: The first step involves directing water upwards through the bottom
distributor to flush and loosen the resin bed while simultaneously
removing accumulated suspended particles from the resin surface.
- Brine Suction Regeneration: After diluting the saturated brine solution to a concentration of
5-8%, it is injected into the resin tank through the brine
injector. The brine solution flows downward through the deactivated
resin bed, regenerating the resin and restoring its original
exchange capacity.
- Exchange: This step involves two steps. Firstly, after injecting the
regeneration liquid, some regeneration brine is left uninvolved in
the upper space of the resin tank. To ensure maximum utilization of
this brine, clean water with the same flow rate as the regeneration
liquid regenerates it through the resin bed. In the second step,
the regeneration waste liquid in the resin pores is displaced from
the resin bed.
- Forward Flushing: The purpose of this stage is to entirely remove the residual
regeneration waste liquid from the resin bed and clean it
thoroughly until the water meets the necessary standards.
| Project Name | | Unit | 1T/H | 10T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 9-11 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅420 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | 1800 | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | | | | | |
| Flow meter | | L/H | 60 | 160 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | |
| Total weight of equipment | | KG | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 410*650 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | | 1500 | 2000 | | | |
Features:
High Automation Level, Stable Water Quality, High Efficiency, Low
Energy Consumption, Low Operating Costs.
Technical Parameters:
Our system offers automatic control with simple, reliable
operation, making it easy to manage your water softening needs.
With strong adaptability, our machinery is capable of effectively
softening high hardness water with a hardness level up to ≤15mmol/L
to residual hardness levels of ≤0.03mmol/L in a single pass.
Our system boasts a short regeneration time, low resin consumption,
low salt consumption, and stable water quality, making it an
efficient and low-cost solution for your needs.
This lightweight equipment features a compact, rational design, and
requires only a small footprint, making it an ideal solution for
all types of environments.
Our complete machine arrives direct from the factory, and
installation is simple. Only the inlet and outlet pipes and power
supply need to be connected to start producing high-quality water.
Applications:
The automatic water softener is a highly versatile solution
designed to address several water treatment requirements. It is
primarily used for the circulating makeup water in various systems,
including steam boilers, hot water boilers, heat exchangers, steam
condensers, air conditioning systems, and direct-fired equipment
and systems.
Moreover, this equipment is also used for domestic water treatment,
and in a wide range of industrial water treatment sectors, such as
food, electroplating, pharmaceuticals, chemicals, printing and
dyeing, textiles, and electronics. It is also utilized as a
pre-treatment for desalination systems.
The main advantage of using this water softener is that it
significantly reduces the hardness of the produced water. This is
achieved through a single-stage or multi-stage water softening
process, which effectively removes minerals such as calcium and
magnesium ions, resulting in water that is better suited for its
intended purpose.
