Product Description:
The fully automatic water softener is equipped with a comprehensive
automatic control system and can be customized as a single-tank or
dual-tank system according to user requirements. The entire system
operates automatically, with one tank in use while the other serves
as a backup.
When the operating tank reaches the set water production capacity,
it automatically goes into regeneration mode, and the backup tank
takes over the operation. The entire softening system operates in a
fully automatic mode, and the operation of the softening tank
includes several process stages: running, backwashing, brine
suction, ion exchange, forward flushing, and standby.
The raw water flows through the resin tank containing ion exchange
resin, which is equipped with an automatic control valve. The
exchangeable ions Na+ in the resin undergo ion exchange with the
cations (Ca2+, Mg2+) in the water, resulting in the water hardness
of the softener outlet being ≤0.03mmol/L.
When the system reaches the set flow rate, the controller
automatically initiates the regeneration process. The main steps
involved are as follows:
- Backwashing: Water is directed upward through the bottom
distributor to flush and loosen the resin bed, simultaneously
removing accumulated suspended particles from the resin surface.
- Brine Suction Regeneration: Saturated brine solution is injected
into the resin tank through the brine injector after dilution to a
concentration of 5-8%. The brine solution flows downward through
the deactivated resin bed, regenerating the resin and restoring its
original exchange capacity.
- Exchange: The exchange process consists of two steps. In the first
step, after the regeneration liquid is injected, there is still
some regeneration brine in the upper space of the resin tank that
has not participated in the regeneration process. To fully utilize
this brine, clean water with the same flow rate as the regeneration
liquid is used to thoroughly regenerate the uninvolved brine
through the resin bed. This step is called exchange. In the second
step, the regeneration waste liquid in the resin pores is displaced
from the resin bed.
- Forward Flushing: The purpose of forward flushing is to completely
remove the residual regeneration waste liquid from the resin bed
and clean it until the water meets the required standards.
| Project Name | | Unit | 1T/H | 2T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 1.8-2.2 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅200 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | DN20 | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | DN25 | | | | | |
| Flow meter | | L/H | 60 | 100 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | |
| Total weight of equipment | | KG | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 225*650 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | | 1500 | 2000 | | | |
Features:
Our system boasts of a high level of automation, ensuring ease of
use and minimal manual intervention. With stable water quality, you
can trust that our system consistently delivers the desired
results. Additionally, our system achieves high efficiency, thanks
to advanced technology and excellent design.
Energy consumption is a major concern for many organizations, which
is why our system is designed to consume minimal energy while
continuing to offer the best service. This way, you save on energy
costs while enjoying the benefits of a reliable system. Our low
operating costs make our system an excellent investment that can
pay for itself quickly.
Summary of Features:
- High level of automation
- Stable water quality
- High efficiency
- Low energy consumption
- Low operating costs
Technical Parameters:
1. Simple and Reliable Automatic Control
The system is equipped with automatic control, making it incredibly
user-friendly. The operation is simple and reliable, enabling
anyone to use the system efficiently.
2. Strong Adaptability for High Hardness Water
The system has a high adaptability and can soften water with high
levels of hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L
in just one pass. This ability makes it highly effective in
providing clean, safe water in problematic areas.
3. Low Operating Costs
The system offers a short regeneration time and low resin and salt
consumption, resulting in stable water quality, and low operating
costs while providing efficient results. This conservation, while
providing significant benefits, also reduces the environmental
impact significantly.
4. Compact and Rational Design
The system is designed with a lightweight and rational build that
requires little space. The compact dimensions grealy aid the
system's storage, movement, and transport. The equipment is
lightweight yet durable and can reliably produce large quantities
of water regardless of its size.
5. Simple Installation
The system is delivered as an entire unit from the factory,
requiring only the connection of the inlet and outlet pipes and
power supply to get started. This level of simplicity makes
installation an easy task that can be completed in mere minutes.
Applications:
The automatic water softener is a versatile device that has
multiple applications in a variety of industrial and domestic
settings. Its primary use is for the circulating makeup water in
steam boilers, hot water boilers, heat exchangers, steam
condensers, air conditioning systems, and direct-fired equipment
and systems. It makes sure that the water being circulated is free
of hardness-inducing minerals and impurities.
Moreover, the automatic water softener can also be used for
industrial water treatment in sectors such as food, electroplating,
pharmaceuticals, chemicals, printing, and dyeing, textiles,
electronics, to name a few. The device can help to remove the
hardness from water, improving its quality for various purposes.
The automatic water softener is also useful for domestic water
treatment. It can be easily installed in households to treat hard
water and make it suitable for drinking, cooking, and other
domestic purposes.
The device can also be used as a pre-treatment for desalination
systems. It can help minimize the scaling and fouling inside the
desalination systems, by removing the excess minerals and
impurities beforehand.
