Product Description:
The fully automatic water softener comes with a comprehensive
automatic control system that can be customized according to the
user's needs as a single-tank or dual-tank system. The system runs
automatically, with one tank being used while the other serves as a
backup.
Once the active tank reaches the set water production capacity, it
automatically goes into regeneration mode, and the backup tank
takes over the operation. The softening system operates in a fully
automatic mode with several process stages, including running,
backwashing, brine suction, ion exchange, forward flushing, and
standby.
The raw water flows through the resin tank filled with ion exchange
resin. The resin tank comes with an automatic control valve. The
exchangeable ions Na+ in the resin undergo ion exchange with the
cations (Ca2+, Mg2+) in the water, resulting in the softener
outlet's water hardness ≤0.03mmol/L.
The system controller automatically initiates a regeneration
process when the flow rate reaches the set limit. The regeneration
process includes several main steps:
- Backwashing: Water flows through the bottom distributor upward,
flushing and loosening the resin bed, simultaneously removing
accumulated suspended particles from the resin surface.
- Brine Suction Regeneration: Saturated brine solution is injected
into the resin tank through the brine injector after dilution to a
concentration of 5-8%. The brine solution flows downward through
the deactivated resin bed, regenerating the resin and restoring its
original exchange capacity.
- Exchange: The exchange process consists of two steps. In the first
step, after the regeneration liquid is injected, there is still
some regeneration brine in the upper space of the resin tank that
has not participated in the regeneration process. In the second
step, clean water with the same flow rate as the regeneration
liquid is used to regenerate the uninvolved brine through the resin
bed. This step is called exchange.
- Forward Flushing: The purpose of forward flushing is to remove the
residual regeneration waste liquid from the resin bed and clean it
until the water meets the required standards.
| Project Name | | Unit | 1T/H | 10T/H | 25T/H | 35T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 9-11 | 23-27 | 32-38 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | ∅650 | ∅750 | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅420 | ∅640 | ∅760 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | 1800 | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | | DN65 | DN65 | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | | | | | | | |
| Flow meter | | L/H | 60 | 160 | 400 | 600 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 410*650 | 640*750 | 640*750 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | | 800L | 1000L | 1500 | 2000 | | | |
Features:
High Automation Level: This product is designed to have a high level of automation,
making it easy and convenient to operate. With its user-friendly
interface, the machine can be easily controlled and monitored.
Stable Water Quality: The water quality produced by this product is consistent and
reliable. It is equipped with advanced water treatment technology
that ensures the purity and safety of the water.
High Efficiency: The machine is engineered to operate at high efficiency, providing
fast and effective results. With its state-of-the-art design and
technology, it can handle large volumes of water efficiently.
Low Energy Consumption: This product is energy-efficient, making it an eco-friendly
option. With its advanced technology, it can produce high-quality
results without consuming excessive amounts of energy.
Low Operating Costs: The machine is designed to have low operating costs, making it
cost-effective and budget-friendly. With its efficient design and
technology, it requires less maintenance and replacement of parts,
resulting in lower costs over time.
Technical Parameters:
Automatic Control System
The system is incredibly user-friendly and reliable for daily
operation. Automated control enables easy utilization through a
simple interface for users, providing efficient and seamless
performance.
Strong Adaptability
The system is designed with a powerful capacity to soften hard
water, with a hardness level of up to ≤15mmol/L to residual
hardness of ≤0.03mmol/L in a single pass, making it adaptable for
widespread usage. It provides unparalleled water softening
capabilities with advanced filtering techniques.
Cost-Effective Features
The system is optimally designed with low resin and salt
consumption, resulting in cost-effective operations, making it a
remarkable choice for household and commercial use. The system has
a short regeneration time, stable water quality, and low operating
costs, making it ideal for long-term efficiency.
Lightweight Equipment Design
The equipment is designed with lightweight materials and a compact
design, making it portable and easy to install in small spaces
without compromising on power and efficiency. The compact size
enables users to optimize on space, making it a fantastic choice
for smaller homes and businesses where space is a vital concern.
Quick and Easy Installation
The system is delivered entirely from the factory, making
installation quick and easy with minimal assembly required. Users
only need to connect the inlet and outlet pipes and power supply to
start water production efficiently.
Applications:
The automatic water softener is a versatile tool used for a variety
of applications. It is predominantly used for the circulating
makeup water in steam boilers, hot water boilers, heat exchangers,
steam condensers, air conditioning systems, and direct-fired
equipment and systems. In addition, it is also used for domestic
water treatment and industrial water treatment in various sectors
ranging from food, electroplating, pharmaceuticals, chemicals,
printing and dyeing, textiles, electronics, to pre-treatment for
desalination systems.
The primary purpose of this tool is to significantly reduce the
hardness of the produced water. This is achieved by treating the
water with either single-stage or multi-stage water softeners. The
treated water is rendered much softer and usable for various
industrial and domestic processes. The multi-stage softeners use a
series of resin bed exchangers to reduce water hardness to the
desired level.
In summary, the automatic water softener is an essential tool that
can cater to multiple water treatment needs. It is extensively used
in both domestic and industrial settings to reduce water hardness
and optimize usability.
